Gear Innovation: Extending the Functionality of Outdoor Rock-Climbing Clothing through Ergonomic Design and the Integration of Smart Technologies

Abstract

This research investigates the development of ergonomic and functional outdoor clothing tailored for rock-climbers, emphasizing improvements in fit, comfort, and safety. This involves a multidisciplinary investigation exploring the integration of smart technologies into garment design, focusing on incorporating wearable electronics into rock-climbing attire.

Rock-climbing presents both physiological and psychological challenges exacerbated by external environmental conditions. Given its inherent risks, mastery of climbing techniques, tactical manoeuvres, specialized equipment usage, and ergonomic clothing are crucial to safe route completion. Furthermore, appropriate rock-climbing apparel plays a critical role in preventing hypothermia, an independent risk factor contributing to mortality in trauma patients.

The study identifies the requirements and preferences of experienced rock-climbers concerning clothing, through data obtained from a survey of seasoned climbers. Current market offerings were evaluated, identifying shortcomings in existing clothing options for climbers. This review suggested areas in which improvements in design could produce more practical garments which would be responsive to the environmental challenges faced by climbers, while employing sustainable manufacturing technologies. This endeavour also leverages the researcher's expertise in patternmaking, material selection, and garment construction.

The research is underpinned by an epistemological foundation rooted in ergonomics, employing a methodological framework guided by a user-centred design approach throughout the project. Integrating principles from ergonomics underscores the interdisciplinary nature of the study, emphasizing user experience and user-centred design. This systematic user-centred design approach integrates qualitative and quantitative methods across project stages.

An outcome of the research is the development of an ergonomic outdoor jacket tailored specifically for rock-climbers, integrating climbers’ activities, needs, and preferences, alongside contemporary design innovations, technologies, and advanced textile materials. Additionally, a functional prototype of a smart heating system was developed with efforts directed towards future mass production through the creation of a customized PCB and assembly of a smart heating system. Furthermore, a conceptual proposal outlines the integration of this system into a jacket, considering the demands of rock-climbing activities and associated equipment.

The findings contribute to advancing the understanding of ergonomic design in outdoor rock-climbing apparel integrated with wearable technologies, proposing recommendations for contemporary solutions in garment design and material selection. Moreover, it contributes to knowledge about garment development and design methodology by applying information technologies such as the Xsens motion tracking system and virtual fashion design software, potentially benefiting manufacturers of outdoor sports clothing. Additionally, the research underscores the importance of an interdisciplinary methodological approach in leveraging e-textiles and creating prototypes of smart wearables. This approach could be extended to various other sports and activities such as multi-day hiking, trekking, polar expeditions, and search and rescue operations, highlighting the broader applicability of garment technology innovations.